1st Year

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Manufacturing Process +

Syllabus📘

Unit 1: Introduction & Metal Casting +
- Manufacturing Basics: Definition, importance, classification, material properties
- Sand Casting: Moulds, patterns (types, materials, allowances)
- Moulding Sand: Types, properties
- Core Making & Gating System
- Cupola Furnace: Operation
- Special Casting: Shell, die, centrifugal casting
- Casting Defects
Unit 2: Joining Processes +
- Welding Fundamentals: Principles, classification
- Fusion Welding: Gas welding (equipment, filler, flux)
- Arc Welding: MIG, TIG, submerged arc, electro-slag
- Resistance Welding
- Welding Defects
Unit 3: Deformation Processes +
- Metal Forming: Hot vs cold working
- Forging: Open/closed die forging, typical operations
- Rolling: Principles, types
- Drawing & Extrusion: Rod/wire/tube drawing, hot/cold extrusion
- Sheet Metal: Shearing, bending, drawing, stretch forming, metal spinning
Unit 4: Powder Metallurgy & Plastics +
- Powder Metallurgy: Powder production, blending, compaction, sintering
- Plastics Manufacturing: Thermoplastics (injection, blow, rotational moulding, extrusion), Thermosets (compression, transfer moulding), bonding techniques

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